“Summit Compact” Spinning Technology

In Summit Compact Spinning Technology there is better binding of fibres which reduces the imperfection and Hairiness from the cop stage to the cone stage; and similarly in all further process up to the finished cloth. This assures for better cloth quality and appearance than any other compact system.

 

Compact Spinning
Statex Compact Yarn Advantages:

1) Strength can be increased up to 8% – 10%

2) IMPERFECTION can be reduced upto 20% to 25%

3) YARN HAIRINESS (S3) can be reduced upto 70% to 80%

4) YARN ELONGATION can be increased upto 4% to 5%

5) PRODUCTION improvement up to 10%

6) TPI possible to reduce 10% (Depending on working)

7) After yarn dying, uniformity and appearance will be looking good.

8) Working performance in weaving and knitting can be improved

Six Advantages over other Compact:

1) Multi-Angle Suction Slot (Patented).

2) Special Roving Condenser.

3) Load applied in equal distance.

4) Reversible Pressure Pad.

5) Intermediate Gear with color code.

6) Auto Suction Manager.

1) Multi-Angle Suction Slot (Patented):

Statex Summit Compact has Twin Cultured Top Roller for easy identification while interchanging cots assembly with adjacent Top Arms without buffing, which will increase and doubles the life of cots.

Compact Spinning

i) Doubles the life of compact top roller while using “Multi-Angle Suction Slot” in the suction tube.

ii) After the run over of the first path on the Top roller cots, without buffing we can just Interchange the cots assembly in the Adjacent top arms.

iii) This provides a new path which gives double the life of cots and also avoids frequent buffing schedule thereby increasing the life of compact cots and the lattice aprons.

 

2) Special Roving Condensers:

Special Double Color Roving Condenser for accurate and permanent guide for the roving to suit Multi-Angle Suction Slot.

 

3) Load Applied in Equal Distance:

i) “Summit” will take care to lead the adjacent spindle fibre path to maintain equal center distance from the center of the top arm. This will provide accurate equal top arm load distribution on fibre drafting.

ii) On the whole we conclude that the “Summit” provides less maintenance cost by increasing the life of compact components and at the same time improves the quality of yarn.

iii) Statex Summit Compact “Suction Slot Angle” is designed in such a way:

a) To achieve the top arm pressure load distribution equally on both the drafting fibre.

b) To increase the buffing cycle and double the life of cots.

4) Reversible Pressure Pad:

 

i) Statex Pressure Pad is having sliding fit and it is provided for a full length of Suction tube and it is also reversible.

ii) Life of the pressure pad will be up to 6 Years. First Position – 3 Years and after Reposition – another 3 Years

5) Intermediate Gear with Color Code:

Intermediate gear is made up of special synthetic(SS) and self-lubricated material with high wear resistance property.

 

i) Normal self-life is 2 years, if reversed the intermediate gear at the same place during each buffing cycle, it will increase the life cycle to another 48 months. Equally worn out in both the sides of the gear teeth leads to long life of the gear wheel. This proper interchanging system will lead to higher life cycles for more than 36months. Worn out before face reverse.

 

Worn out before face reverse

Worn out after face reverse

6) Auto Suction Manager:

Auto suction manager is to monitor and control the compact suction fan for maintaining the set compact suction.

i) Both suction pipes are interlinked and the suction is maintained by the Suction pressure sensor. It controls the suction motor RPM to achieve the set vacuum throughout the period 24 x 7.

ii) The suction sensor functions to monitor and control the suction motor speed and switch off both motors, if the variation of suction is more than 10%.

 

Advantages:

i) Excellent Yarn Strength and Evenness with low hairiness.

ii) Surface appearance looks like double yarn.

iii) It is an excellent replacement for double yarn for some variety of cloths.

iv) Customer can change Statex Siro Compact to Statex Summit Compact single roving and vice verse (It can be achieved by just replacing some components).

Product Video :